A Guide To Inventory Management; Exploring different methods…

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Breathtaking design for home living.

A Guide To Inventory Management; Exploring different methods…

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Breathtaking design for home living.

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We’re not just another order fulfilment company. We’re the industry leader that delivers the highest quality B2B and B2C services to supercharge your business. If you’re looking to scale your business with world-class services, we’re here for you

Inventory Management; An Introduction…

Inventory Management; An introduction…

Inventory management is crucial when it comes to operating a successful eCommerce business. Having good inventory management can help you lower your overall costs for storage, disposals, and stock replenishment. It helps to ensure that you always have the right amount of stock, allowing you to avoid overstocking or stockouts.

There are different methods of inventory management, which we will discuss in detail today. Lets dive in…

What is inventory management?

In a nutshell, inventory management is the process of tracking, organising and optimising your stock to improve your overall operations, customer demand, reducing costs, and increasing profits.

Inventory management involves using historical data to identify trends, patterns and demand, allowing you to find anomalies which can help prevent over/under-stocking.

Inventory management also goes hand in hand with warehouse management, allowing you to place stock in dedicated areas so it can easily be tracked and monitored.

What is Kitting and Assembly?

Kitting and assembly is a fulfilment service that is offered by most 3PL companies. It is a process that involves compiling, or assembling different parts and components together to create one final product, bundle, or kit. It is worth noting that this then becomes one singular SKU rather than multiple.

Kitting and assembly gives you the chance to offer customised bundles, kits, and products, meaning that you can drive more sales through discounts, promotions, etc.

Why is inventory management important?

Why is inventory management important?

Poor inventory management can be your biggest downfall since it affects every area of your business, from the overall storage costs to missing out on sales due to inadequate stock levels.

You may find it hard to increase customer retention and build a loyal customer base due to not always having stock on hand. Your repeat customers want to know that they can rely on you, but if your products are frequently out of stock, your customers will begin to look at your competitors.

As mentioned, having too much stock will cost you extra in storage costs, while not having enough can leave you to miss out on sales or pay extra fees to place a rush order with your supplier or manufacturer.

It can also make it harder to calculate your re-order levels and safety stock levels.

Balance is key.

Crucial elements for good and effective inventory management…

Let’s explore some of the crucial components needed to ensure you maintain a good and effective level of inventory management…

What is Kitting and Assembly?

Kitting and assembly is a fulfilment service that is offered by most 3PL companies. It is a process that involves compiling, or assembling different parts and components together to create one final product, bundle, or kit. It is worth noting that this then becomes one singular SKU rather than multiple.

Kitting and assembly gives you the chance to offer customised bundles, kits, and products, meaning that you can drive more sales through discounts, promotions, etc.

Inventory Tracking…

Inventory tracking refers to the process of logging inflows, outflows, transactions, and overall stock levels at any given time.

Inventory tracking is the most important part of your overall inventory management method. Without accurate tracking, the historical data you use will be inaccurate, making he entire process ineffective.

Most inventory management systems are now cloud based, making it easier to track your inventory from any place at any given time.

Inventory Positioning…

Inventory positioning refers to the physical location of your stock, and allows you to meet customer demand while minimising your costs.

For example, if you are a UK based business but you are looking to enter the global market, you may struggle with global fulfilment due to only having a UK based warehouse. Although customers are becoming more comfortable with the process of cross-border purchasing, customers may be put off by long delivery times and excess costs, which is why you will benefit from placing your stock in a warehouse closer to your targeted customers.

Order management and order fulfilment…

Order management is what helps businesses fulfil their customers orders accurately, and when using an inventory management system, this can help with ensuring orders cannot be placed for out of stock items.

Not only this, but order management systems (OMS) can improve the fulfilment process by sending automatic updates to customers.

Data Analysis…

A large part of good inventory management revolves round accurate data analysis, which can then be used to make informed decisions about your business.

Its a continual process of reviewing data, allowing you to understand what is working and what is not working.

Using historical data allows you to prepare for peak periods, ensuring you avoid stock-outs during this time.

As mentioned, using historical data can also help you accurately calculate re-order and safety stock levels too, which also helps you avoid over/under stocking.

Exploring common inventory management methods…

What are the benefits of demand planning?

There are different methods that can be used when it comes to inventory management, and while there are no right or wrong answers, some prove to be more effective for businesses in comparison to others.

Let’s explore some of the most common inventory management methods…

Just in time (JIT)

The JIT system is a model whereby the optima amount of stock is in the right place at the right time, allowing businesses to reduce their overall storage costs by ensuring there is never excess stock on site. It is always just the right amount.

This method also allows businesses to reduce wastage due to obsolescence and damage, while also reducing their production costs, shipping costs, insurance costs, etc.

The JIT method works in accordance with customer demand. However, the issue with this is that if customer demand suddenly increases, the business may not have enough stock to meet demand, resulting in missed sales.

economic order quantity

Economic order quantity (EOQ) is a formula based method, and is largely calculated by using historical data. This method ensures you have an optimal level of stock over a certain period of time.

EOQ aims to find a balance between having enough stock to meet customer demand, while ensuring you aren’t overstocking and paying excess storage fees.

Since this method is based on historical data, it won’t take into account that sudden increases in demand can occur, which can lead to some inaccuracies. Not only this but if you start with inaccurate historical data, your calculations will therefore become inaccurate.

Read more about the EOQ method here

ABC Analysis Method…

TikTok; The future of social commerce is at your fingertips…

The ABC Analysis method allows businesses to pinpoint the the most successful and impactful SKUs they have.

ABC analysis is often presented as a graph, showing the different SKUs based on their cost and quantity.

The graphs are divided into 3 categories;

  • Green – Class A; These are your rapidly moving SKUs that are able to significantly drive sales. It is essential that they are always available for purchase due to their high demand.
  • Amber/Yellow – Class B; These SKUs hold an intermediate level of importance, while they don’t contribute as much as Class A, it is still important to have enough stock on hand at any given point
  • Red – Class C; These are your slow moving SKUs, items that are less popular or outdated stock. You may want to consider regularly reviewing your Class C SKUs to help you save on storage costs.

 

Days of sale inventory (DSI)

DSI is a financial model of inventory management and refers to the process of measuring the average number of days it takes for new inventory to turn into a sale.

Using DSI will allow you to have a better understanding of; your overall business health, how effective your marketing strategies are, and how effective your sales strategies are.

If your DSI is long, this is an indicator that something isn’t working. You could either just be struggling to shift stock, or you may be holding too much stock, making it harder to shift in accordance with what your current demand is.

FIFO and LIFO

FIFO is an abbreviation for ‘First In First Out’, while LIFO is the opposite, standing for ‘Last In Last Out’.

The FIFO method is a process whereby stock received first, is the first stock to be sent out. For example, if you receive a batch of stock on Monday, and another on the following Monday, orders placed by customers will be fulfilled with the first batch of stock and then the second batch once all those products are gone.

LIFO, is the opposite. Stock received most recently will be used before stock received initially.

Both methods have advantages and disadvantages, read more about FIFO and LIFO below.

Homeware; Exploring the growing market…

Inventory Management; An introduction…

Inventory management is crucial when it comes to operating a successful eCommerce business. Having good inventory management can help you lower your overall costs for storage, disposals, and stock replenishment. It helps to ensure that you always have the right amount of stock, allowing you to avoid overstocking or stockouts.

There are different methods of inventory management, which we will discuss in detail today. Lets dive in…

Homeware; Exploring the growing market…

What is inventory management?

In a nutshell, inventory management is the process of tracking, organising and optimising your stock to improve your overall operations, customer demand, reducing costs, and increasing profits.

Inventory management involves using historical data to identify trends, patterns and demand, allowing you to find anomalies which can help prevent over/under-stocking.

Inventory management also goes hand in hand with warehouse management, allowing you to place stock in dedicated areas so it can easily be tracked and monitored.

Homeware; Exploring the growing market…

Why is inventory management important?

Poor inventory management can be your biggest downfall since it affects every area of your business, from the overall storage costs to missing out on sales due to inadequate stock levels.

You may find it hard to increase customer retention and build a loyal customer base due to not always having stock on hand. Your repeat customers want to know that they can rely on you, but if your products are frequently out of stock, your customers will begin to look at your competitors.

As mentioned, having too much stock will cost you extra in storage costs, while not having enough can leave you to miss out on sales or pay extra fees to place a rush order with your supplier or manufacturer.

It can also make it harder to calculate your re-order levels and safety stock levels.

Balance is key.

Homeware; Exploring the growing market…

Crucial components for good and effective inventory management…

Let’s explore some of the crucial components needed to ensure you maintain a good and effective level of inventory management…

Inventory Tracking…

Inventory tracking refers to the process of logging inflows, outflows, transactions, and overall stock levels at any given time.

Inventory tracking is the most important part of your overall inventory management method. Without accurate tracking, the historical data you use will be inaccurate, making he entire process ineffective.

Most inventory management systems are now cloud based, making it easier to track your inventory from any place at any given time.

Inventory Positioning…

Inventory positioning refers to the physical location of your stock, and allows you to meet customer demand while minimising your costs.

For example, if you are a UK based business but you are looking to enter the global market, you may struggle with global fulfilment due to only having a UK based warehouse. Although customers are becoming more comfortable with the process of cross-border purchasing, customers may be put off by long delivery times and excess costs, which is why you will benefit from placing your stock in a warehouse closer to your targeted customers.

Order management and order fulfilment…

Order management is what helps businesses fulfil their customers orders accurately, and when using an inventory management system, this can help with ensuring orders cannot be placed for out of stock items.

Not only this, but order management systems (OMS) can improve the fulfilment process by sending automatic updates to customers.

Data Analysis…

A large part of good inventory management revolves round accurate data analysis, which can then be used to make informed decisions about your business.

Its a continual process of reviewing data, allowing you to understand what is working and what is not working.

Using historical data allows you to prepare for peak periods, ensuring you avoid stock-outs during this time.

As mentioned, using historical data can also help you accurately calculate re-order and safety stock levels too, which also helps you avoid over/under stocking.

Homeware; Exploring the growing market…

Exploring common inventory management methods…

There are different methods that can be used when it comes to inventory management, and while there are no right or wrong answers, some prove to be more effective for businesses in comparison to others.

Let’s explore some of the most common inventory management methods…

Tips and tricks for improving inventory management…

Tips for building a successful TikTok Shop…

Your analysis can only be as accurate as the historical data you have, so if you’re starting out with inaccurate data then your end analysis is likely to be inaccurate.

Having inventory management software in place allows you to have accurate, real time data.

Here is a list of the best inventory management systems, provided by Forbes.

Now let’s explore some other tips and tricks for improving your inventory management…

Forecast your demand…

Forecasting demand, or demand planning, is the process of taking historical data and combining it with predictive analysis to calculate the future demand for your products.

Demand planning can be extremely helpful and insightful when done correctly, and is crucial for planning how much stock you will need when demand does increase.

Read more about demand planning here;

Re-order levels and ordering at the right time…

Finding the balance between when to re-order stock, and how much to re-order is crucial.

If you re-order too much stock, you may be left with too much stock and this can lead to excess storage or disposal fees (depending on the product).

On the flipside, re-ordering stock too late will result in stock-outs, missed sales, or back-orders (which are not ideal either).

Using the re-order point formula (ROP) ensures you always have the right amount of stock as and when you need it. Read more about ROP here;

frequently reviewing stock

Unfortunately, not all stock can be a best seller. Sometimes you will have stock that doesn’t sell as well as you hoped it would.

If the demand or interest for the product isn’t there, it is probably in your best interest to remove the stock from your line in order to avoid excess storage or disposal fees.

Partnering with a fulfilment centre…

TikTok; The future of social commerce is at your fingertips…

One of the most effective ways to improve your inventory management is by partnering with a 3PL (Third Party Logistics)

A 3PL will have the knowledge, expertise, team, and resources required to successfully handle your fulfilment, as well as your inventory management. Partnering with a 3PL can drastically improve all areas of your business – as long as you pick a good one!

Just in time (JIT)

The JIT system is a model whereby the optima amount of stock is in the right place at the right time, allowing businesses to reduce their overall storage costs by ensuring there is never excess stock on site. It is always just the right amount.

This method also allows businesses to reduce wastage due to obsolescence and damage, while also reducing their production costs, shipping costs, insurance costs, etc.

The JIT method works in accordance with customer demand. However, the issue with this is that if customer demand suddenly increases, the business may not have enough stock to meet demand, resulting in missed sales.

economic order quantity

Economic order quantity (EOQ) is a formula based method, and is largely calculated by using historical data. This method ensures you have an optimal level of stock over a certain period of time.

EOQ aims to find a balance between having enough stock to meet customer demand, while ensuring you aren’t overstocking and paying excess storage fees.

Since this method is based on historical data, it won’t take into account that sudden increases in demand can occur, which can lead to some inaccuracies. Not only this but if you start with inaccurate historical data, your calculations will therefore become inaccurate.

Read more about the EOQ method here

Homeware; Exploring the growing market…

The ABC Analysis Method…

The ABC Analysis method allows businesses to pinpoint the the most successful and impactful SKUs they have.

ABC analysis is often presented as a graph, showing the different SKUs based on their cost and quantity.

The graphs are divided into 3 categories;

Green – Class A; These are your rapidly moving SKUs that are able to significantly drive sales. It is essential that they are always available for purchase due to their high demand.

Amber/Yellow – Class B; These SKUs hold an intermediate level of importance, while they don’t contribute as much as Class A, it is still important to have enough stock on hand at any given point

Red – Class C; These are your slow moving SKUs, items that are less popular or outdated stock. You may want to consider regularly reviewing your Class C SKUs to help you save on storage costs.

Game changing inventory management and fulfilment with TSP…

At TSP, we have over 20 years if experience in B2B and B2C fulfilment. We work with a variety of customers from a range of different sectors, all with a variety of needs and requirements that we are able to handle with ease.

Explore our full range of fulfilment services below…

What is Kitting and Assembly?

Kitting and assembly is a fulfilment service that is offered by most 3PL companies. It is a process that involves compiling, or assembling different parts and components together to create one final product, bundle, or kit. It is worth noting that this then becomes one singular SKU rather than multiple.

Kitting and assembly gives you the chance to offer customised bundles, kits, and products, meaning that you can drive more sales through discounts, promotions, etc.

Days of sale inventory (DSI)

DSI is a financial model of inventory management and refers to the process of measuring the average number of days it takes for new inventory to turn into a sale.

Using DSI will allow you to have a better understanding of; your overall business health, how effective your marketing strategies are, and how effective your sales strategies are.

If your DSI is long, this is an indicator that something isn’t working. You could either just be struggling to shift stock, or you may be holding too much stock, making it harder to shift in accordance with what your current demand is.

FIFO and LIFO

FIFO is an abbreviation for ‘First In First Out’, while LIFO is the opposite, standing for ‘Last In Last Out’.

The FIFO method is a process whereby stock received first, is the first stock to be sent out. For example, if you receive a batch of stock on Monday, and another on the following Monday, orders placed by customers will be fulfilled with the first batch of stock and then the second batch once all those products are gone.

LIFO, is the opposite. Stock received most recently will be used before stock received initially.

Both methods have advantages and disadvantages, read more about FIFO and LIFO below.

Homeware; Exploring the growing market…

Tips and tricks for improving inventory analysis…

Your analysis can only be as accurate as the historical data you have, so if you’re starting out with inaccurate data then your end analysis is likely to be inaccurate.

Having inventory management software in place allows you to have accurate, real time data.

Here is a list of the best inventory management systems, provided by Forbes.

Now let’s explore some other tips and tricks for improving your inventory management…

Forecast your demand…

Forecasting demand, or demand planning, is the process of taking historical data and combining it with predictive analysis to calculate the future demand for your products.

Demand planning can be extremely helpful and insightful when done correctly, and is crucial for planning how much stock you will need when demand does increase.

Read more about demand planning here;

Re-order levels and ordering at the right time…

Finding the balance between when to re-order stock, and how much to re-order is crucial.

If you re-order too much stock, you may be left with too much stock and this can lead to excess storage or disposal fees (depending on the product).

On the flipside, re-ordering stock too late will result in stock-outs, missed sales, or back-orders (which are not ideal either).

Using the re-order point formula (ROP) ensures you always have the right amount of stock as and when you need it. Read more about ROP here;

frequently reviewing stock

Unfortunately, not all stock can be a best seller. Sometimes you will have stock that doesn’t sell as well as you hoped it would.

If the demand or interest for the product isn’t there, it is probably in your best interest to remove the stock from your line in order to avoid excess storage or disposal fees.

Homeware; Exploring the growing market…

Partnering with a fulfilment centre

One of the most effective ways to improve your inventory management is by partnering with a 3PL (Third Party Logistics)

A 3PL will have the knowledge, expertise, team, and resources required to successfully handle your fulfilment, as well as your inventory management. Partnering with a 3PL can drastically improve all areas of your business – as long as you pick a good one!

Homeware; Exploring the growing market…

Game changing inventory management and fulfilment with TSP

At TSP, we have over 20 years if experience in B2B and B2C fulfilment. We work with a variety of customers from a range of different sectors, all with a variety of needs and requirements that we are able to handle with ease.

Explore our full range of fulfilment services below…

80+ Global Fulfilment Centres

 

We integrate with over 150 platforms

 

18M Sq Ft of Global Warehouse Space

 

Storage, Pick and pack

At TSP we handle everything, starting with the storage, picking, and packing of your products.

We serve a range of markets so we have experience storing, picking, and packing a variety of different products, so we’ve got you covered regardless of what you sell.

Outsourcing your pick and pack with us will help free up your time, while also improving the entire process due to our highly experienced team of staff.

B2B and B2C Fulfilment

Regardless of whether you just do B2C or B2B, or a mixture of both, our team have the knowledge and resources required to successfully get your orders picked, packed, and shipped to your customer or chosen retailer.

While we handle your B2B and B2C fulfilment, you can focus on putting more time and money back into other areas of your business, such as your sales, marketing, and product development.

Shipping and logistics

After we pick and pack your orders, we ship them too.

We ensure you get better deals on shipping and packaging by letting you leverage our buying power, meaning you can save money and put it back into growing your business.

We also partner with a range of couriers, ensuring the needs of your business are being met through a diverse choice in reliable couriers.

Amazon FBM, FBA, SFP…

We are your one stop solution for all Amazon seller services, including FBA, FBM and SFP. With over 20 years of industry experience you can be assured that we are fully equipped to support you..

So regardless of what Amazon service you’re using, or if its a mix of all 3, we’ve got you covered. Check out our Amazon page for more information regarding our Amazon fulfilment services.

Inventory and warehouse Management

Our cloud-based system, MintSoft is easy to navigate and provides you with real time updates so you can always make informed decisions about your stock.

We also run our own in-house system that can provide accurate information for the following;

  • Notify you of stock replenishment needs
  • Notify you of when and when not to re-order
  • Ability to track inventory
  • Ability to automate orders
  • Respond to trends

Returns Management

Returns are inevitable when it comes to your eCommerce business, but managing them correctly is a critical aspect on 3PL services. Here at TSP, we will handle the entire process from start to finish, helping you to main a high level of customer satisfaction.

Carbon Neutral Fulfilment

Are you a sustainable business? Looking to become more sustainable? Working with us means you can do your bit for the planet too, since we are a certified carbon neutral 3PL company.

Kitting, Bundling, and Assembly

Do you sell custom bundles or kits? We’ve got you covered. Our team is trained in kitting and bundle building, so you can be assured your customers will receive their orders in an accurate, timely manner.

Global Fulfilment

Do you require international shipping, or are you looking to expand into global markets? We’ve got you covered with our extensive network of couriers and global warehouses.

Explore our global fulfilment solutions page to see how we can help you dominate the global market, right from the heart of Newcastle.

Customs Bonded Warehouse

Here at TSP we are one of the very few Newcastle based order fulfilment companies with a dry bonded warehouse license.

Our network of freight forwarders means you can easily utilise the power of cross-border selling, allowing you to boost sales and drive growth.

Storage, Pick and pack

At TSP we handle everything, starting with the storage, picking, and packing of your products.

We serve a range of markets so we have experience storing, picking, and packing a variety of different products, so we’ve got you covered regardless of what you sell.

Outsourcing your pick and pack with us will help free up your time, while also improving the entire process due to our highly experienced team of staff.

B2B and B2C Fulfilment

Regardless of whether you just do B2C or B2B, or a mixture of both, our team have the knowledge and resources required to successfully get your orders picked, packed, and shipped to your customer or chosen retailer.

While we handle your B2B and B2C fulfilment, you can focus on putting more time and money back into other areas of your business, such as your sales, marketing, and product development.

Shipping and logistics

After we pick and pack your orders, we ship them too.

We ensure you get better deals on shipping and packaging by letting you leverage our buying power, meaning you can save money and put it back into growing your business.

We also partner with a range of couriers, ensuring the needs of your business are being met through a diverse choice in reliable couriers.

Amazon FBM, FBA, SFP…

We are your one stop solution for all Amazon seller services, including FBA, FBM and SFP. With over 20 years of industry experience you can be assured that we are fully equipped to support you..

So regardless of what Amazon service you’re using, or if its a mix of all 3, we’ve got you covered. Check out our Amazon page for more information regarding our Amazon fulfilment services.

Inventory & Warehouse Management

Our cloud-based system, MintSoft is easy to navigate and provides you with real time updates so you can always make informed decisions about your stock.

We also run our own in-house system that can provide accurate information for the following;

  • Notify you of stock replenishment needs
  • Notify you of when and when not to re-order
  • Ability to track inventory
  • Ability to automate orders
  • Respond to trends

Returns Management

Returns are inevitable when it comes to your eCommerce business, but managing them correctly is a critical aspect on 3PL services. Here at TSP, we will handle the entire process from start to finish, helping you to main a high level of customer satisfaction.

So, never worry about handling a return again, because TSP has you covered.

Carbon Neutral Fulfilment

Are you a sustainable business? Looking to become more sustainable? Working with us means you can do your bit for the planet too, since we are a certified carbon neutral 3PL company.

Kitting, Bundling, and Assembly

Do you sell custom bundles or kits? We’ve got you covered. Our team is trained in kitting and bundle building, so you can be assured your customers will receive their orders in an accurate, timely manner.

Global Fulfilment

Do you require international shipping, or are you looking to expand into global markets? We’ve got you covered with our extensive network of couriers and global warehouses.

Explore our global fulfilment solutions page to see how we can help you dominate the global market, right from the heart of Newcastle.

Customs Bonded Warehouse

Here at TSP we are one of the very few Newcastle based order fulfilment companies with a dry bonded warehouse license.

Our network of freight forwarders means you can easily utilise the power of cross-border selling, allowing you to boost sales and drive growth.

Collate your product details and connect your stores / market places

Link you into our preferred courier network

Take delivery of your stock, go live!



Collate your product details and connect your stores & marketplaces.



Link you into our preferred courier network.

Take delivery of your stock, go live!